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Continuous Carbonation Enables Sub-1-Volt Dual-pH Water Electrolysis for Co-production of Hydrogen and Solid Bicarbonate

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Published Online: 19 October 2026 DOI: 10.68642/ftms.202600001
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Hydrogen production through water electrolysis is a promising pathway for achieving sustainable energy conversion; however, its widespread deployment remains constrained by the high energy demand associated with conventional electrolysis systems. Here, we report an indirect CO2-coupled dual-pH electrolysis architecture that leverages carbon-mediated pH regulation to enable low-voltage hydrogen production. In this system, a concentrated alkaline anolyte is combined with a bicarbonate catholyte separated by a K+-conducting membrane to establish a stable pH gradient that substantially reduces the thermodynamic voltage required for water splitting. Unlike in conventional CO2 utilization strategies based on direct electrochemical reduction, CO2 is indirectly utilized through bicarbonate equilibria that continuously regulate the catholyte environment, suppress pH drift, and sustain efficient hydrogen evolution. Simultaneously, spatially separated KHCO3 precipitation mitigates membrane scaling and promotes long-term operational stability. Consequently, the asymmetric pH configuration lowers the theoretical equilibrium cell voltage to 0.875 V, and the developed alkaline-ion carbon electrolysis cell delivers current densities exceeding 2.0 A cm‒2 at 2.0 V and 60 °C with a H2 Faradaic efficiency of 96%. Furthermore, the electrolyzer operates stably for over 100 h using simulated flue gas (15% CO2/85% N2) without performance degradation, and the solid product is phase-pure KHCO3, demonstrating compatibility with dilute industrial CO2 streams. This integration of carbon-mediated chemical buffering with electrochemical water splitting establishes a new strategy for reducing the energy demand of hydrogen production while enabling carbon utilization, thus providing a scalable pathway toward energy-efficient and carbon-integrated electrolysis technologies.

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